High-Precision Process Equipment Engineered for You
Why Partner with SEMCO?
IIT-alumni core delivering first-principles engineering for complex process bottlenecks.
18+ years of fabrication mastery ensuring high-precision, ISO-certified execution.
Integrated 'One-Roof' EPC (Civil, PEB, and Process) to eliminate interface risks.
End-to-end Concept to Commissioning (C2C) ownership with full performance guarantees.
Value-engineered CAPEX providing premium technical solutions at best-in-industry price.
Process audits by ex-McKinsey experts for cost optimization and yield improvement.
ISO 9001:2015 Certified
State-of-the-Art Manufacturing Facility in Pune
18+ years of precision fabrication — delivering complex process equipment to global chemical, pharma and food industries.
Our Equipment Portfolio
High-precision fabrication engineered for maximum efficiency, safety, and longevity.
Evaporators
Agitated Thin Film Evaporators (ATFE)
Ideal for heat-sensitive, high-viscosity, and fouling materials. Ensures minimal thermal degradation with short residence time.
Forced Circulation Evaporator
Designed for crystallizing and scaling liquids. High velocity circulation prevents scaling and fouling on heat transfer surfaces.
Falling Film Evaporator (FFE)
Energy-efficient evaporation for low-viscosity fluids with gentle processing and high evaporation rates.
MVR Evaporator
Mechanical Vapor Recompression for dramatic energy savings — reuses evaporated vapor as the heating medium.
Dryers
Drying Process Equipment
Complete drying solutions including spray, fluidized bed, tray, and paddle dryers for diverse industrial applications.
RVPD (Rotary Vacuum Paddle Dryer)
Ideal for drying wet cakes, pastes, and granules under vacuum for pharmaceutical and chemical industries.
Heat Exchangers
Shell & Tube Heat Exchangers
Built for efficient heat transfer in chemical plants, refineries, power plants, and petrochemical facilities.
Air-Cooled Condenser (ACC)
Eliminates cooling water requirements. Ideal for remote locations. High thermal efficiency with finned tube bundles.
Reboilers
Critical heat transfer equipment for distillation and separation processes, providing efficient vaporization of liquid streams.
Distillation & Separation
Distillation Columns
Custom-designed columns for precise separation of chemical mixtures with optimized tray and packing configurations.
High Vacuum Distillation Systems
For temperature-sensitive compounds requiring separation under high vacuum conditions.
Liquid-Liquid Extraction (LLE)
Selective transfer of solutes between immiscible liquid phases for pharma, chemical, and food industries.
Reactors & Agitators
Chemical Reactors & Vessels
Batch and continuous reactors including jacketed, limpet coil, and high-pressure vessels in SS 304/316/MS.
CIP System
Clean-in-Place systems for automated, consistent internal cleaning of process equipment without dismantling.
Chemical Dosing System
Accurate skid-mounted dosing systems for controlled injection of chemicals into process streams.
E&I Panels
MCC & PLC Panels
Motor Control Centers, PLC panels, and SCADA systems for intelligent plant automation and control.
Instruments & Control Panels
AC/DC drive panels, LT/HT panels, and instrumentation for complete electrical infrastructure.
Specialized Chemical Process Technologies
Custom-engineered process systems for complex chemical reactions and unit operations.
Ethoxylation
Custom-engineered ethoxylation systems for safe, precise reaction control in non-ionic surfactant and specialty chemical production.
Esterification
Complete esterification process systems for high conversion efficiency in plasticizers, fragrances, and pharmaceutical intermediates.
Sulphonation
Safe, efficient falling-film sulphonation systems for continuous, uniform SO₃ reaction in detergent manufacturing.
Amidification
Robust amidification reactor systems for surfactants, pharmaceuticals, and specialty chemical production.
Quaternization
Custom quaternization systems for cationic surfactants, fabric softeners, and disinfectant manufacturing.
Chlorination
Safe, reliable chlorination systems compliant with international safety standards for chemical intermediates.
Home & Personal Care Chemistry
End-to-end process solutions for shampoos, conditioners, liquid detergents, and fabric softener manufacturing.
Solvent Recovery Systems
Recover and reuse solvents from pharmaceutical, food, and chemical processes — reducing costs and environmental impact.
Multi-Effect Evaporators (MEE)
High-performance MEE with MVR/TVR integration for ZLD, chemical concentration, and effluent treatment.
Lube Oil Re-Refining
Vacuum distillation using Wiped Film Evaporation to recover API Group II base oils from waste lubricants.
Engineering the Business of Chemistry
Leveraging IIT alumni and ex-McKinsey expertise to maximize your Return on Capital Employed (ROCE).
Strategic Plant Audits & Debottlenecking
Ex-McKinsey & IIT expertise to identify hidden bottlenecks, improve yield, and reduce operational costs without massive CAPEX.
Advanced Process Simulation
Rigorous mass and energy balance using ASPEN Plus / HYSYS, HTRI thermal design, and CFD fluid dynamics optimization.
Lab-to-Commercial Scale-Up
Pilot plant design and kinetics translation to accurately commercialize R&D innovations safely and profitably.
Energy Integration & Optimization
Pinch analysis, waste heat recovery, and boiler efficiency audits to cut utility costs — the silent killers of plant profitability.
Brownfield Digitization & Industry 4.0
SCADA upgrades, sensor retrofits, and automated control loops to make legacy plants smart without rebuilding.
Get Your Equipment Quote
Tell us about your process requirements and our engineers will design the right solution for you.
Request a Quote